Project Overview

In 2014, Lyure Machinery partnered with a leading distillery and brewery byproduct processing facility in Sichuan, China, to deploy a high-efficiency processing line featuring two DW-D20T screw presses. The contract, signed and installed in 2014, enabled the client to process 400 tons of distillers’ and brewers’ grains per day. This advanced system optimized residue crushing, dehydration, and solid-liquid separation, significantly enhancing the client’s production efficiency and material recovery.

Client Needs

The Sichuan-based client, a key player in the distillery and brewery byproduct industry, sought to modernize their processing line to handle large volumes of wet distillers’ and brewers’ grains. Their challenges included:

• High Moisture Content: Wet grains required effective dehydration to reduce volume and enhance downstream utilization, such as animal feed production or waste disposal.

• Operational Scalability: The need for a robust, integrated solution to manage crushing, dehydration, and solid-liquid separation in a high-capacity system.

• Production Standards: A requirement to process 400 tons daily while maintaining consistent residue quality and adhering to industry standards.

Lyure’s Solution: DW-D20T Screw Press

Lyure Machinery delivered a tailored solution with two DW-D20T screw presses, designed specifically for high-capacity distillers’ and brewers’ grains dehydration:

• DW-D20T Screw Press (Crushing and Dehydration): Each DW-D20T unit integrates residue crushing, high-pressure dehydration, and solid-liquid separation, achieving a moisture reduction rate of over 65% with its customizable mesh screen (0.4–2.0 mm). The dual-unit configuration ensures reliable throughput for processing wet distillers’ and brewers’ grains, optimizing material recovery for further use or disposal.

• Integrated Functionality: The system supports residue crushing, dehydration, and solid-liquid separation in a single, automated process, streamlining the processing line.

• Processing Capacity: Handles 400 tons per day, meeting the client’s high-volume processing requirements.

• Durability and Hygiene: Constructed from 304 stainless steel, the machines are corrosion-resistant, easy to clean, and compliant with food-grade and industrial standards.

• Automation: The DW-D20T units minimize manual intervention, reducing labor costs and ensuring consistent output.

Implementation

• Contract Signed: 2014

• Installation Completed: 2014

• Location: Sichuan, China

• Material Processed: Distillers’ and brewers’ grains for dehydration

• Processing Capacity: 400 tons/day

• Machine Model: DW-D20T (Crushing and Dehydration, 2 units)

Lyure’s technical team completed the installation in 2014, providing comprehensive on-site training to ensure seamless integration into the client’s processing facility. The automated design of the DW-D20T presses simplified operations and minimized downtime.

Results

Since its deployment in 2014, Lyure’s solution has delivered impressive results for the Sichuan client:

• Effective Dehydration: Achieved a moisture reduction rate exceeding 65%, significantly reducing grain residue volume and improving downstream processing or disposal efficiency.

• Cost Efficiency: Automation and energy-efficient design cut operational costs by 20%.

• Consistent Quality: The system ensured consistent residue quality, meeting industry standards for applications like animal feed or waste management.

• Reliable Production: The dual-unit system consistently processed 400 tons daily, supporting the client’s operational demands.

Client Feedback

The client expressed high satisfaction with Lyure’s solution. “The DW-D20T screw presses have transformed our distillers’ and brewers’ grains processing,” said the facility manager. “Lyure’s equipment has boosted our efficiency and ensured consistent quality for our production needs.”

Why Choose Lyure Machinery?

This Sichuan case highlights Lyure Machinery’s expertise in delivering high-performance solutions for distillers’ and brewers’ grains processing. The DW-D20T screw press demonstrates our commitment to addressing unique client needs, from residue dehydration to other high-value industrial applications.

Ready to optimize your processing operations? Contact Lyure Machinery today to explore how our advanced systems can enhance your facility.